Process
Die design & Manfacturing
We have 2 CNC milling machines. CAD / CAM is done using Unigraphics, Solid Edge, Die-defice & Vericut softwares. We make about 5 to 6 dies in a Month.
Die design and manufacturing is a crucial process in the production of metal and plastic components, ensuring precision and efficiency. It involves designing and creating dies, which are specialized tools used in stamping, casting, and molding processes to shape raw materials into desired forms.
Advanced software like CAD/CAM is used for die design, allowing for accurate modeling and simulations before production. The manufacturing process includes machining, heat treatment, and finishing to enhance durability and performance.
Die Casting
We have 6 High Pressure Die Castings machines which ranges from 120 Ton to 500 Ton. We produce castings of weight ranging from 5 gms to 5.00 kgs. The furnaces are individual holding and melting for specific alloy with necessary controls. At present we cast Al239, AlSi10Cu2Fe (ADC12), AlSi 12 / AlSi 12 Fe (LM6), AlSi8Cu3Fe (LM24) & AlSi132, Al239.
Machining
CNC drilling tapping short blasting Vibro policing
Machining is a manufacturing process that removes material from a workpiece to achieve the desired shape, size, and finish using cutting tools. It includes various techniques like milling, turning, drilling, and grinding, commonly performed using CNC (Computer Numerical Control) machines for high precision.
Finishing / Post Processes
In-house finishing processes are Trimming, Shotblasting, Vibro-deburring.
Finishing or post-processing refers to the final steps in manufacturing that enhance a product’s appearance, durability, and functionality. These processes improve surface quality, remove imperfections, and provide protective coatings.
Common finishing techniques include sanding, polishing, deburring, and coating (such as powder coating, anodizing, or plating). Heat treatment and surface hardening are also used to enhance mechanical properties.
In precision industries like aerospace, automotive, and medical manufacturing, finishing is crucial for achieving tight tolerances and high-quality standards. Advanced technologies like laser texturing and electrochemical polishing further optimize the final product.
Equipment List
|
Sr No
|
Instrument
|
Qty
|
Make For
|
|---|---|---|---|
|
1
|
814-SR-Dig. Height Gauge 350 mm Anressgerat 350 mm/14" "Mahr"
|
1
|
Mahr
|
|
2
|
1214-600 Simple caliper 600×0.02mm Jaw 100mm “Insize”
|
1
|
Insize
|
|
3
|
SDN-10 /0-150mm, Digital VarnierL.C.:-0.01mm Baker
|
1
|
Baker
|
|
4
|
SDN-30 /0-300mm, Digital VarnierL.C.:-0.01mm Baker
|
1
|
Baker
|
|
5
|
630 x 630mm, Granite Surface Plates With Stand "Luthra"
|
1
|
Luthra
|
|
6
|
0-25mm (0.001) Digi Mic BAKER
|
1
|
Baker
|
|
7
|
7261-150 Inside Spring Caliper 20-170x L 150mm, "Insize"
|
1
|
Insize
|
|
8
|
7261-200 Inside Spring Caliper22-220x 200mm, "Insize"
|
1
|
Insize
|
|
9
|
7261-300 Inside Spring Caliper 30-320x 300mm, "Insize"
|
1
|
Insize
|
|
10
|
7262-150 Outside Spring Caliper0-140x 150mm, Insize
|
1
|
Insize
|
|
11
|
7262-200 Outside Spring Caliper0-210x 200mm, Insize
|
1
|
Insize
|
|
12
|
7262-300 Outside Spring Caliper 0-350 x 300mm, "Insize"
|
1
|
Insize
|
|
13
|
ISH-PHB, Portable Hardness Tester "Insize"
|
1
|
Insize
|
|
14
|
0-25MM (0.001) Digi Mic “” Baker””
|
1
|
Baker
|
|
15
|
ESG 6 ‘’MI-381 6’’ ENGG. Square ‘’Kristeel’’
|
1
|
Kristeel
|
|
16
|
ESG 8 ‘’MI-391 8’’ ENGG. Square ‘’Kristeel’’
|
1
|
Kristeel
|
|
17
|
SD-150 Spring Divider 150MM ‘’Kristeel’’
|
1
|
Kristeel
|
|
18
|
OC-150 Outside Caliper 150MM ‘’ Kristeel’’
|
1
|
Kristeel
|
|
19
|
IC-300MM KSIM00ICPIC300 Inside Caliper ‘’Kristeel’’
|
1
|
Kristeel
|
|
20
|
SD-300 Spring Divider 300MM ‘’Kristeel’’
|
1
|
Kristeel
|
|
21
|
OC-300 Outside Caliper 300MM ‘’Kristeel’’
|
1
|
Kristeel
|
|
22
|
PS10-Set Mar surf Drive Unit (Removable) ‘’Standard’’
|
1
|
Standard
|
|
23
|
630x630MM, Granite Surface Plates with Stand ‘’Luthra’’
|
1
|
Luthra
|
|
24
|
10A-600 Vernier Caliper 0-600MM ‘’AP’’
|
1
|
AP
|
|
25
|
814-sr-Dig. Height Gauge 350MM ‘’Mahr’’
|
1
|
Mahr
|
|
26
|
SDN-10 /0-150MM, Digital Vernier L.C.: -0.01MM ‘’Baker’’
|
1
|
Baker
|
|
27
|
SDN-30 /0-30MM, Digital Varnier L.C: -0.01MM ‘’Baker’’
|
1
|
Baker
|
|
28
|
ISH-PHB, Portable Hardness Tester ‘’Insize’’
|
1
|
Insize
|
|
29
|
7261-150 Inside Spring Caliper 20-170x L 150MM ‘’Insize’’
|
1
|
Insize
|
|
30
|
7261-200 Inside Spring Caliper 22-220x 200MM ‘’Insize’’
|
1
|
Insize
|
|
31
|
7261-300 Inside Spring Caliper 30-320x 300MM ‘’Insize’’
|
1
|
Insize
|
|
32
|
7260-200 Spring Divider, 0-200MM ‘’Insize’’
|
1
|
Insize
|
|
33
|
7262-200 Outside Spring Caliper 0-210x 200MM ‘’Insize’’
|
1
|
Insize
|